T300 Mikuni Carburettor Maintenance

 

 

Inspection

 

 

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Tools

Dismantling

Cleaning

Parts

Reassembling

Balancing

Jetting

 

Once all cleaning tasks have been completed, inspection can commence to check the condition of each individual component to look for signs of damage or wear that might mean replacement parts are needed.

 

First check the conditions of all O-rings and rubber seals. If any are broken, or found to be showing signs of cracking, splitting, or are flattened and deformed, they must be replaced.

 

Next, check the floats themselves for any leaks. This is easily done by briefly submerging them underwater and looking for any signs of bubbles to indicate if their buoyancy has been compromised.

 

Then check the condition of the pilot air screws themselves. If their pointed tips have snapped off, blunted, or become bent out of shape, they too should be replaced.

 

Inspect the rubberised tips of the float valves. They should be perfectly conical. If they show lines of depression, dents, or are malformed in any way, replace them.

 

 

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Highlighted here on a slide guide are the wear indicators that must be checked. The absence of the round indentions would mean that the slide has reached the end of its serviceable life.

 

 

 

 

The slide guide is designed as a sacrificial component. Made of a softer material than the actual slide that runs inside it, the guide will absorb any wear caused through friction and vibration, thereby reducing the chance of costly damage to the main carburettor housing itself.

 

If the wear indicators are significantly compromised, then the guide must be replaced.

 

Next check the condition of the jet needles. These should be both straight and showing no signs of appreciable wear on their surfaces. Friction and vibration can over time cause the surfaces to show indentations which will affect fuel metering. If damage or wear is found, replace them.

 

Finally the vacuum diaphragms for each slide need to be checked. They should not be deformed, split, or have cracks on their mating surface edges. Any of such damage will require their replacement

 

 

 

 

 

 

 

 

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